Manufacturing Engineering Services
- Home
- Manufacturing Engineering Services
Specialised Low-Pressure Liquid Silicone Elastomer Mould Tooling (LSE)
Rheomold provides specialised engineering and manufacturing solutions for two-component liquid elastomer moulding applications. Our capabilities include the design and manufacture of custom aluminium tooling for applications involving separately supplied liquid LSE materials (Component A and Component B), controlled mixing and low-pressure mould filling.
Manufacturing Engineering Capabilities
Rheomold offers comprehensive manufacturing engineering services to support efficient and reliable production.
01
Custom aluminium mould design and manufacturing
Precision-crafted aluminum tooling optimized for thermal conductivity and durability.
02
Low-pressure liquid material filling solutions
Controlled, uniform liquid dispensing solutions to eliminate voids and waste
03
A/B material mixing and flow considerations
Expert multi-component ratio and viscosity management for consistent curing.
04
Electric component encapsulation and insulation tooling
Specialized tooling designed to securely seal and protect sensitive electronic and electrical components.
05
Insert positioning and sealing arrangements
Precision locators and clamps that maintain exact alignment and prevent flash during overmolding.
06
Air venting and bubble reduction
Engineered parting lines and micro-vents to evacuate trapped air for defect-free parts.
07
Prototype, development and production tooling
Scalable manufacturing solutions ranging from rapid sample testing to high-volume tooling.
08
Mould modification, repair and replacement
Comprehensive lifecycle support including engineering revisions, repair, and tool replacement.
Manufacturing Engineering Capabilities
Rheomold offers comprehensive manufacturing engineering services to support efficient and reliable production.
01
Custom aluminium mould design and manufacturing
02
Low-pressure liquid material filling solutions
03
A/B material mixing and flow considerations
04
Electrical component encapsulation and insulation tooling
05
Insert positioning and sealing arrangements
06
Air venting and bubble reduction
06
Prototype, development and production tooling
06
Mould modification, repair and replacement
Industry focus
Electrical Power Distribution
Electrical Insulation
Switchgear & industrial Electronics
Tool Design, Development & Manufacturing
Effective tool design starts with understanding the product, manufacturing requirements, production volumes, quality expectations, and process constraints. Rheomold follows a structured engineering approach to develop tools that support efficient and consistent production.
Our team evaluates manufacturing requirements, develops design concepts, validates the proposed solution, and prepares detailed tool designs using advanced CAD and CAE technologies. Manufacturing simulation and engineering analysis are used where required to identify potential issues before tool production.
Our approach helps customers achieve reduced manufacturing costs, improved productivity, consistent quality, easier operation, and reliable tool performance.
Fixture Design, Development, Manufacturing & Testing
Fixtures play an important role in maintaining accurate positioning, alignment, and repeatability during manufacturing and assembly. Rheomold designs application-specific fixtures that help maintain dimensional accuracy and consistent production quality.
Our engineers develop fixtures based on part geometry, process requirements, operator accessibility, inspection needs, and production volumes. Each solution is designed to simplify operations while improving repeatability and reducing setup time.
Our fixture capabilities include:
From design and development to manufacturing and testing, Rheomold supports the complete fixture development cycle.
Initial to Final Trial Phase Support
Rheomold takes complete engineering responsibility from the initial planning stage through final tool and part approval. Our structured trial-support process helps identify issues early and ensures that tools and processes meet defined production requirements.
01
Initial Phase
02
Detailed Engineering Phase
03
Manufacturing Phase
04
Trial & Approval Phase
This end-to-end approach helps customers achieve faster tool development, smoother trials, improved part quality, and reliable production readiness.
Customer experience
Rheomold combines engineering Design, Simulation and Precision manufacturing to deliver cost-effective, application-specific tooling solutions. Complete support including molding trials, quality control & export to global customer locations
Specialised tooling development for an electrical application at an established global power management company in the USA.
Looking for a Solution?
Talk to our engineering team about your next product programme.
- 020 6747 1200 / 203
- info@rheomold.com